Jiangsu Wanshida Hydraulic Machinery Co., Ltd

Market Background: Why Senegal’s scrap market is moving toward “standard bales” Senegal’s recycling and scrap trading ecosystem is becoming more structured year by year. More metal flows are being collected from urban construction, infrastructure projects, workshops, and import-related industrial activity. At the same time, logistics costs remain a major variable, and buyers increasingly prefer cleaner, more consistent scrap formats that are easier to handle, stack, and transport. For many yards, the competitive gap is no longer only “who can buy more scrap,” but who can process it into a more shippable, standardized product. This is why the market outlook strongly favors baling and densification: when loose scrap is turned into uniform bales, yards gain better control of space, safety, and shipping schedules. Standard bales also improve commercial efficiency—because consistent size and stable density reduce disputes, reduce rework, and speed up dispatch. In short, Senegal’s market is trending toward operators who can deliver predictable output with repeatable workflows, not ad-hoc handling. Customer & Application Scenario: The pain points that triggered the upgrade A Senegal-based recycling operator processing mixed scrap metal was facing several classic bottlenecks that directly affected profit per ton: Loose scrap “eats” space fast: stockpiles spread out, block lanes, and reduce the effective working area of the yard. More re-handling = more cost: cranes/forklifts spend time repositioning material instead of loading outbound trucks; labor intensity rises and productivity drops. Loading inefficiency (“air gaps”): when scrap is not densified, trucks leave with unused volume, which increases freight cost per ton and makes shipping less predictable. Unstable stacking and safety risk: irregular piles are harder to stabilize, increasing the risk of collapse and slowing down daily operations. Dispatch rhythm becomes chaotic: when loading takes longer than expected, trucks queue, the yard gets congested, and daily shipment plans slip. The customer needed one reliable station that could convert bulky loose scrap into uniform bales and restore a predictable “sort → ship” rhythm. Our Solution: Y83-250A push-out hydraulic metal baler (PLC + remote) To match these needs, Jiangsu Wanshida Hydraulic Machinery Co., Ltd. supplied 1 unit of the Y83-250A push-out type hydraulic metal baler. The push-out discharge design supports faster bale ejection and cleaner staging into the stacking/loading zone, helping build a repeatable routine: sort → feed → compress → push-out → stack → load. With PLC automatic control and remote operation, the customer aimed to simplify shift execution and reduce operator variability. Summary (Key Technical Parameters Included) The customer’s selection focused on measurable parameters that support output planning, yard layout design, and shipping efficiency: Item Y83-250A (Push-Out) Hydraulic Metal Baler Quantity 1 unit Nominal force (main cylinder) 2500 kN (250-ton class) Hydraulic system pressure 22 MPa Press box size (L×W×H) 2000 × 1400 × 900 mm Bale size (L×W×H) (200–1000) × 500 × 500 mm Max scrap thickness 6 mm Cycle length Approx. 120 sec Hydraulic pump 160YCY14-1B, 31.5 MPa, 160 ml/r, 2 sets Motor Y225M-6, 980 rpm, 30 kW, 2 sets Wear plates material Hardox 500 Weight About 21 ton Customer Feedback: What improved first in daily operations After commissioning, the customer reported improvements that were immediately visible on the yard floor: More orderly stockpiles: bales replaced scattered piles, freeing lanes and making equipment routes clearer. Tighter truck loading: standardized 500×500 bales stacked more efficiently, reducing voids and improving loading discipline. Less repeated re-handling: faster bale discharge and cleaner staging reduced “pick-move-reposition” time. More predictable dispatch: once output became standardized, shipment planning became simpler and daily schedules were easier to control. Conclusion: Why this matters for Senegal’s next stage of recycling growth This Senegal project reflects a broader market direction: as volumes increase and logistics pressure stays high, standardization becomes profit. A single, properly sized 250-ton push-out hydraulic metal baler can shift a yard from reactive handling to a controlled workflow. With a 2000×1400×900 mm press box, adjustable bale length (200–1000 mm), 500×500 mm bale cross-section, and an ~120-second cycle, the customer gained a more predictable “sort → bale → ship” process—supporting better yard flow, tighter loading, and smoother dispatch as Senegal’s scrap market continues to mature.

Market Background In Senegal, scrap yards and metal recyclers are increasingly focused on reducing transport cost per ton, improving yard organization, and shipping more consistently. Loose scrap takes up valuable space, slows handling, and often loads inefficiently—leaving “air gaps” in trucks. As volumes grow and dispatch schedules tighten, operators are upgrading from manual, stop-and-go handling to standardized baling, so materials become easier to stack, store, and ship. Customer & Application Scenario A Senegal-based recycling operator needed a practical solution for daily processing of mixed scrap metal. Their key challenges were familiar: bulky loose scrap created congestion, and loading cycles were inconsistent. The customer wanted one reliable machine to: Produce uniform bales for clean stacking and tighter truck loading Improve workflow at the “sort → ship” handoff point Reduce repeated re-handling and stabilize daily dispatch Operate with PLC automatic control and remote operation to simplify shift performance Our Solution To match these requirements, Jiangsu Wanshida Hydraulic Machinery Co., Ltd. supplied 2 units of the Y83-250A push-out type hydraulic metal baler. The push-out discharge design supports faster bale ejection and cleaner staging into the stacking/loading zone. This helps the customer build a repeatable routine: sort → feed → compress → push-out → stack → load, turning loose scrap into consistent, shippable bales. Customer Feedback (Early Operation) After commissioning, the customer reported that improvements showed up quickly in daily handling: Better yard order: bales replaced scattered piles, making equipment routes clearer. Faster loading: standardized bales stacked more tightly, reducing voids during truck loading. More predictable dispatch: a stable operating rhythm made planning shipments easier across shifts. Summary (Key Technical Parameters Included) The customer’s selection focused on measurable parameters that support output planning and layout design: Item Y83-250A (Push-Out) Hydraulic Metal Baler Quantity 1 unit Nominal force (main cylinder) 2500 kN (250-ton class) Hydraulic system pressure 22 MPa Press box size (L×W×H) 2000 × 1400 × 900 mm Bale size (L×W×H) (200–1000) × 500 × 500 mm Max scrap thickness 6 mm Cycle length Approx. 120 sec Hydraulic pump 160YCY14-1B, 31.5 MPa, 160 ml/r, 2 sets Motor Y225M-6, 980 rpm, 30 kW, 2 sets Wear plates material Hardox 500 Weight About 21 ton Customer Feedback (What mattered most) The customer’s main takeaway was that standard bale output simplified everything downstream—stacking became cleaner, loading became tighter, and dispatch timing became easier to control. With push-out discharge and PLC remote operation, the site reduced unnecessary re-handling and improved the consistency of daily operations. Conclusion This Senegal project shows how a single, properly sized 250-ton push-out type hydraulic metal baler can upgrade a yard’s shipping discipline. With a 2000×1400×900 mm press box, 500×500 mm-class bales with adjustable length, and an ~120-second cycle, the customer gained a more predictable “sort → bale → ship” workflow—supporting better yard flow, tighter truck loading, and smoother dispatch.

Pazar Arkaplanı ABD hurda geri dönüşüm piyasasında, operatörler sürekli olarak ton başına nakliye maliyetini, iş verimliliğini ve sıkı kamyon yükleme programlarını dengelemeye çalışıyorlar.Atölyelerden kesintiler, ve düzensiz havuzlar hızla sahaya yayılır, ekipman yollarını engeller ve tekrar tekrar yeniden işlenmesini zorlar.daha fazla “hava boşluğu” çıkış kamyonlarda/konteynerlerdeBu yüzden birçok ABD istasyonunda standart balonlara yöneliyor: tutarlı balon boyutu yığma istikrarını artırıyor, yükleme yoğunluğunu arttırıyor,ve nakliye planlarını gün geçtikçe daha kolay gerçekleştirir.. Müşteri ve Uygulama Senaryosu ABD merkezli bir hurda işleyicisi, gevşek karışık hurdaların günlük işlenmesi için pratik bir yükseltme istedi. Daha kolay istiflenmesi ve daha sıkı yüklenmesi için tek tip toplar üretin Tekrarlanan yeniden işlemeyi azaltmak ve bahçe organizasyonunu iyileştirmek Sabit döngü performansı ile öngörülebilir kamyon yükleme pencerelerini desteklemek PLC otomatik kontrolü ile uzaktan çalıştırmak, aynı zamanda operatörler için pratik bir yedek olarak el valf kontrolü tutarak Çözümümüz Bu gereksinimleri karşılamak için, Jiangsu Wanshida Hydraulic Machinery Co., Ltd. Y83-250 dönüş tipi hidrolik metal balerinin 1 ünitesini tedarik etti.Dönüştürme boşaltma tarzı operatörlerin bitmiş balonları verimli bir şekilde temizlemelerine ve çalışma bölgesini temiz tutmalarına yardımcı olur, daha yumuşak bir destekler “sort → feed → bale → stack → load “ iş akışı.Tersane, stok yayılmasını azaltabilir ve alanın geri kalan düzenini değiştirmeden çıkış yükleme yoğunluğunu artırabilir. Müşteri Geri bildirimi (Erken Çalışma) Sipariş verildikten sonra, müşteri üç pratik iyileştirmeyi vurguladı: Daha temiz yığılma ve daha hızlı yükleme: Standart balonlar, daha az boşlukla istikrarlı yığınlar ve yük kamyonları inşa etmeyi kolaylaştırdı. Daha az iç tıkanıklık: daha az “pick-move-reposition” aşaması, yükleme iskelesi yakınlarında trafik çatışmalarını azaltmıştır. Daha öngörülebilir gönderi planlaması: tutarlı döngü zamanlaması, ekibin baladaki çıkışı kamyonun gelişi pencereleriyle uyumlu hale getirmesine yardımcı oldu. Özet (Ana teknik parametreler dahil) Seçimi, düzen planlamasını ve ROI değerlendirmesini desteklemek için, müşteri şu temel özelliklere odaklandı: Ürün Y83-250 Dönüştürme Tipi Hidrolik Metal Baler miktarı 1 birim İsimsel kuvvet 2500 kN (250 tonluk sınıf) Basın kutusu boyutu (L×W×H) 2000 × 1400 × 900 mm Bale boyutu (L×W×H) (≤800) × 500 × 500 mm Döngü uzunluğu Yaklaşık 120 saniye. Kapasite Yaklaşık 4,5-5 ton/saat Hidrolik sistem basıncı 25 MPa Hidrolik pompa 160YCY14-1B, 31.5 MPa, 160 ml/gün, 2 set Motor 22 kW, 970 rpm, 2 set Toplam boyut Yaklaşık 5900 × 2250 × 2200 mm Ağırlık Yaklaşık 19.5 ton Müşteri Geri bildirimleri (En önemli olan) Müşterinin aldığı sonuç basitti: Standart balık üretimi, nakliye disiplinini geliştirdi.sitede daha az zaman geçirilirdi. Özellikle en yoğun gelen günlerde.. Sonuçlar Bu ABD projesi, uygun boyutlu bir dönüş tipi hidrolik metal balerinin neden standart balere ve daha pürüzsüz sevkiyatlara odaklanan bahçeler için güçlü bir seçim olduğunu göstermektedir.,(≤800) × 500 × 500 mm balon boyutu, ~ 120 saniyelik döngü ve 4,5 ̇ 5,0 ton/saat işleme gücü, Y83-250 gevşek hurdaları daha yüklenebilir, yığılabilir bir ürün şekline dönüştürmeye yardımcı olur.Daha açık bahçe akışı, ve daha öngörülebilir günlük nakliye.